As a result, Car chassis wire harness wholesalers rely on systems specifically developed for the wire harness industry.

Wire harness production is divided into three phases: cutting, pre-assembly and final assembly.

Cutting line

Wire processing is highly automated in the field of cutting. The automated machine first cuts the length of the wire cutter, then peels it and lays the terminal. More complex machines can perform additional process steps such as stranding. The wires produced in this way are grouped into bundles for use in the next production step.

To increase productivity, special MES systems are used to ensure optimal distribution of orders between different machines. But quality and traceability are important here. In CST machines, productivity is usually high and the wire sometimes has a small diameter. Of course, the accuracy and quality are mainly determined by the CST machine itself, but the MES can also pass control data (such as curl data) directly to the machine. The MES also ensures quality assurance processes such as scanning bar codes for wires and terminals, performing curl height and pull tests, and maintaining and maintaining the monitoring tools. To establish traceability, the MES assigns a unique ID to each manufactured harness and manages it throughout the process.

Pre-assembly

The next production phase of the harness is highly manual. In the first pre-assembly phase, the harnesses produced in the cutting area are assembled into simple components, such as crimping, ultrasonic welding and twisting. At the same time a new ID will be generated containing all the components.

As mentioned earlier, due to cost reasons, manufacturers often shift production to low-cost labor countries, and the entire factory seems to have been built overnight, so thousands of new employees must be recruited. However, the lack of relevant experience and technical qualifications implies a high risk of product quality. MES Software Corporation places great emphasis on direct guidance to employees in the workplace. If you want to learn more about Motorcycle harness wholesalers,you can contact us.