Motorcycle wire harness wholesalers introduces the processing technology of the wire harness is generally: open wire (cutting and cutting) → crimping (branch crimping, terminal crimping) → assembly (pre-installation, winding, marking) → conduction test.

Some problems and solutions in automotive wire harness processing

Cutting process

Poor results of cutting:

1. Poor peeling size: The next process (clamping) cannot be operated normally, which leads to the failure of the finished product.

2. Poor wire size: The wire size is too short, resulting in unqualified finished wire.

3, core damage, oxidation: poor crimping, virtual connection.

Defective product handling process: (example of poor size)

Operator: If the size is too short, immediately find the cause of the failure, communicate with the inspector to prevent the occurrence of defective products, and scrap the short size directly. The wire stripper rework is confirmed by the inspector. If you want to learn more about transmission wire harness made in China,you can contact us.