Motorcycle harness wholesalers introduces harness production mainly includes the following processes:

Acceptance of incoming materials: Environmental testing is carried out using ROHS instruments to test whether the incoming materials required for all wiring harnesses meet ROHS standards. Equipment required: OHS tester equipment. Process requirements: Lead materials (Pb), mercury (Hg), cadmium (Cd), brominated biphenyl (PBB) polybrominated diphenyl ether (PBDE) and other harmful substances are not allowed.

2. Wire feeding equipment: Put the required processing wire on the transfer wire rack. Required equipment: wire feeder. Process requirements: Be careful not to scratch the surface of the wire.

3. Feeding wire: Put the wire to the wire feeder to fix it. Required equipment: wire feeder. Process requirements: Be careful not to scratch the surface of the wire.

4. Cutting the line: use the cutting machine to cut the required length of the wire. Equipment required: computer cutting machine. Process requirements: Do not cut the surface of the wire; do not cut the copper wire; the length of the stripping error shall not exceed ±1mm.

5. Stripping of wires: Strip the insulation of the corresponding length of the wires at the joints according to SOP requirements. Equipment required: pneumatic peeling machine. Process requirements: The surface is not allowed to be crushed; the length of the stripping is not allowed to exceed ±1mm.

6. Twisted wire: Finish and twist the conductor at the joint. Required equipment: twisting machine. Process requirements: scratches are not allowed to scratch the surface of the wire; the copper wire must be tightened and no loose wire is allowed.

7. Riveted terminal: Rive the conductor and plug terminal at the joint. Equipment required: terminal machine. Process requirements: The terminal is not allowed to be deformed; it must meet the requirements of tension, riveting height and width.

8. Product assembly: assemble the plastic plug housing. Equipment required: electric screwdriver. Process requirements: the screws are not allowed to expose the surface of the rubber shell; the torque required by the product must be achieved. If you want to learn more about Car chassis wire harness wholesalers,you can contact us.