Common considerations for wire harness processing

In the process of processing the production harness, the manufacturer can take precautions in advance for the common precautions of the wire harness processing process. Not only the quality of the wire bundle processing product is improved, but also the production efficiency of the wire harness processing has a large room for improvement. Pay attention to the composition of the wire harness, wiring and connector processing.

1. Wire harness processing composition: The wire harness processing diagram on the car is actually composed of a plurality of wire harnesses, mainly including a main wire harness and a branch wire bundle. Therefore, on the drawing, it is necessary to clearly identify the composition of each harness, because each bundle has several different branches above it, and each branch is marked with how many wires, as well as the color and stripes of the wires. .

2, wiring signs and codes: Because the number of electrical appliances on the car is more and more complex, so in order to be able to connect correctly, each different connection point must clearly mark the connection signs and codes, mainly Is to facilitate the connection,

3, the length of the wire processing: In fact, the length of the wire processing also includes the total length of the entire wire harness, as well as the length of each branch and the length of the flying interval between the two wire ends.

4, the connector in the wire harness processing: because the wire harness is composed of many different bars, and between the wire harness and the wire harness, between the wire harness and the branch, between the branch and the electrical appliance, the connectors are required to be connected to each other, so Be sure to mark a few wires on each of the different connectors, and where each wire is located in the connector, the most important thing is what the shape of the connector looks like, paying particular attention to the phase. A few plugs in the neighborhood, because it is easier to confuse.